Reference#: 3459 - TOS
BORING MILLS, HORIZONTAL, TABLE TYPE, CNC


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 DBUNLK TSKAAB
With reference to your recent request we would like submit
the following quotation for your consideration.
1 Ony New Tos CNC Horizontal Boring Mill
WH 10 CNC HORIZONTAL BORING MILL
(with Heidenhain iTNC 530)
Complete with standard equipment, operating on 575/3/60 electrical supply
and equipped with
HEIDENHAIN" iTNC 530, 4 + 2 axes control.
FEATURES:
      HEIDENHAIN" 4 linear axes contouring controls plus rotary table and
      spindle programmed positioning
      HEIDENHAIN" linear scales for both axes of table (X,Y) and headstock
      on column (Y)
      HEIDENHAIN" ROD rotary encoders for spindle travel (W), rotary table
      (B) & spindle positioning (C)
      Precision position of rotary table, 0.001? display increments
      Additional optic unit for 4 X 90? positioning of table to 4 sec.
      SIEMENS" AC main drive
      SIEMENS" AC servodrives on five independent axes
      Complete electrical cabinet with Siemens components
      Infinitely variable spindle speeds, programmable to 1800 rpm
      Re-circulating ball screws, cross and longitudinal travel of table,
      vertical travel of headstock and spindle travel
      Spindle equipped with  special angular contact bearing SKF and/or FAG
      Spindle head fitted with oil cooler
      Spindle positioning via rotary encoder to 0.1?
      Tooling clamping via Belleville washers, with hydraulic unclamping
      Automatic locking of headstock, longitudinal and cross slides and
      rotary table
      Guideways lined with hardened steel strip inserts and matching
      surfaces of horizontally moving axes (x & y) covered with plastic
      Guideways protected by sliding telescopic guards
      Automatic lubrication of all axes
"HEIDENHAIN"  iTNC 530 CONTROL
Description:
      4 controllable linear (X,Y,Z,W) plus spindle (C axis) and rotary
      table (B axis) positioning
Hardware:
      MC 422 main computer
      CC 422 controller unit
      TE 420 keyboard unit
      TFT color flat-panel display BF 150 with 15.1 inches with soft keys
      Built-in 6 GB hard disk as program memory
      Electronic Handwheel HR 410
      Data interfaces:  One each RS-232-C / V .24 and RS-422 /V .11 max.
      115 Kb/s, expanded data interface with LSV2 protocol for remote opera
      the iTNC 530 through the data interface with the HEIDENHAIN software
      TNCremo, fast Ethernet interface 100BaceT
      Touch probe (option): setting of workpiece datum, workpiece measuring
      in manual and automatic operation, corded or infrared transmission
      Tool touch probe (option): tool geometry measuring
Specifications:
      Input resolution and display step: 0.001 mm or 0.0001" for linear
     axes, 0.0001? for angular axes, spindle revolutions programmed directly
      RPM, spindle positioning in 0.1?
      Input range: maximum 99999.999 mm (3.937 inches) or 99999.999?
      Interpolation: straight line in 4 axes, circle in 2 axes, helix,
      spline
      Block processing time: 0.5 ms
      Axis feedback control
      Error compensation: linear and nonlinear axis error, backlash,
      reversal spikes during circular movements, thermal expansion.
      Stick-slip friction
User Functions:
      Programming: HEIDENHAIN conversational and as per ISO
      Position data: nominal positions for straight lines and circular arcs
      in Cartesian or polar coordinates, dimensions absolute or incremental,
      display and entry in mm or inches, display of handwheel traverse when
      machining with handwheel superimposition
      Tool compensation: tool radius in the working plane and tool length,
      radius-compensated contour look ahead for up to 99 blocks (M120),
      three-dimensional tool radius compensation for changing tool
      data withouthaving to recalculate an existing program
Tool tables:
      Cutting data tables for automatic calculation of spindle speeds and
      feed rates from tool-specific data (cutting speed, feed, per tooth)
      Parallel operation - creating programs with graphic support while
      another program is being run
      3-D machining; motion control with minimum jerk, 3-D tool
      compensation through surface normal vectors,
Tool Center Point Management:
      (TCPM), keeping the tool normal to the contour,
      tool radius compensation normal to the direction to traverse and tool
      spline interpolation normal to the direction to traverse and tool
      spline interpolation
Contour elements:
      line segment, chamfer, circular arc, circle center,
      circle radius, tangentially connecting circular arc, corner rounding
      Contour approach and departure: via straight line: tangential or
      perpendicular, via circular arc
      FK free contour programming - FK free contour programming in
      HEIDENHAIN plain language with graphic support for workpiece
      drawing not dimensioned for NC
      Program jumps: subprograms, program section repeats, calling any
      program as subprogram
Fixed cycles: for drilling, peek drilling, reaming, boring,
      counterboring, conventional and rigid tapping, for milling inside and
      outside threads, Roughing and finishing rectangular and circular
      pockets
      for clearing level and inclined surfaces, for milling straight and
      circular
      slots, circular and linear point pattern, Contour pockets- also with
      contour-parallel machining,Contour train,capability to make own cycles
      Coordinate transformations: datum shift, rotation, mirror image,
      scaling factor (axis-specific)
      Q parameters - Programming with variables
Programming aids: pocket calculator; context sensitive help function
      for error messages; graphical support for programming cycles;
      comment blocks in the NC program
      Actual position capture - actual position can be transferred directly
      into the NC program
      Graphic simulation before a program run, even while another program
      is running
      Programming graphics - in the Programming and Editing mode of
      operation, the contour of the NC blocks is drawn on screen while
      they are being entered (2-D pencil-trace graphics) even while another
      is running
      Graphic simulation during real-time machining
      Calculation of machining time in the Test Run operating mode; Display
      of the current machining time in the program run modes
      Returning to the contour; mid-program startup in any block in the
      program, returning the tool to the calculated nominal position to
      continue
      machining; program interruption, contour departure and reapproach
      Datum tables
      Pallet table
STANDARD EQUIPMENT:
      "HEIDENHAIN" TNC 530 of Fanuc 31i or Sinumerik 840D
      Electronic Hand wheel HR 410
      Anchoring material
      Set of service tools
      Operation and maintenance instruction manual
      15 pull studs for tool clamping
      Machine lamp
SPECIFICATIONS:
                                             MM      Inch
Spindle:
Diameter...................................  100     3.97
Taper......................................  ISO 50
Out Travel (W) ............................  630     24.80
Speed range (infinitely variable)..........  10-1800 rpm
Orientation................................  0.1 degree
Vertical travel of headstock on column (Y).  1100    43.30
Table:
Clamping surface........................... 1000x1120 39.37x44.09
Cross travel (X)........................... 1250      49.21
Longitudinal travel (Z).................... 940       37.01
Postioning................................. 0.001 degree
Maximum speed of rotation.................. 2 rpm
Maximum weight of workpiece................ 3000 kg   6,613 lb.
Feeds:
Range - all axes (infinity variable)....... 4-4000/min.0.16-157/min.
Rapid tranverse............................ 8000/min.  315/min.
Motors:
Main AC Siemens drive (S2-30 min.) / cont. run (S1)-20/15kW  27/20.4hp
Hydraulic pump............................. .075kW       1 hp   1
Total input required....................... 50 kVA
General Data
Dimensions:
length .................................... 4200         166
width ..................................... 3600         142
height .................................... 3340         132
Floor space:
length .................................... 7200         284
width ..................................... 3620         143
weight .................................... 13400 kg     2,9540 lb
Price:  Call  WH 10CNC + iTNC 530
OPTIONAL MACHINE VERSIONS
Operator enclosure for protection against chips and coolant
Machine site fenced enclosure
Workpiece enclosure KVR 10
OPTIONAL EQUIPMENT
FP40 -10                       Orthogonsal milling head
UFP 40 - 10                    Universal milling head
HPR 50                         Vertical milling head
CHZ 10                         Tool cooling kit
CHZ 10                         Tool cutting kit - controlled nozzles
FOUNDATION
The machine requires a foundation, TOS Varnsdorf a.s. will, upon placement
of order, supply necessary drawing to the customer so that the foundation
may be prepared and other required work done prior to arrival of machine. 
The foundation is not included in the price of the machine.
INSTALLATION
The customer is required to supply crane service, inclusive of operator;
riggers; men to unpack and clean components; and assistance in erecting and
minor shop fitting.  A satisfactory work area, power and shop air are also
required.  It is the customer's responsibility to furnish necessary
materials and electricians for connecting external power source to machine.
TOS Varnsdorf a.s. factory technician(S) will, with the assistance of the
customer, install the machine, and provide start up instructions.  This
comprises normal working hours & daily allowance.  The total time and cost
depends on the customer's co-operation and the facilities he provides. 
Transportation and accommodation of the technician(s) are not included in
the price of the machine.  Any additional operator training or programming
beyond that provided for, will be an extra charge.
TERMS AND CONDITIONS
F.O.B
Eastern Port of Entry
DELIVERY:
From factory, approximately 4-5 months.  To be confirmed.  Subject to prior
sale.
TAXES:   extra if applicable
30%   with Purchase Order
60%   before shipment
10%   after installation, but no longer than 30 days from delivery at
customer's side
VALIDITY:
This quotation is valid for 30 days and is subject in its entirety to
confirmation on receipt of order
NOTE:
The specifications, features and description contained herein are not
binding in detail as we reserve the right to make further changes or
improvements and incorporate them in our machines.  In some cases conversion
from metric to inch is based on machine capabilities and not actual
mathematical conversion.
Price of optional equipment may be higher if purchased separately from the
machine.
WARRANTY MACHINE:
2 year (24 months) from date of delivery on parts and labor only.  Based on
single shift daily with normal use and maintenance in accordance with a
manual.
Machine(s) must operate in workshop without influence of aggressive fumes
and dust particles, with temperature ranging from +10? to 40?C.  To maintain
required accuracy ambient temperature must not fluctuate more than +/- 2?C
with air humidity of 70%.
WARRANTY:  DRO/CONTROL
Warranty coverage varies with each manufacturer.  Generally parts and labour
would be covered if repaired at their facility.  Customer's responsibility
if in a remote region, is to return parts in question, at their expense.
MACHINE SAFETY:
It is the user's responsibility to provide safety devices and equipment to
safeguard the operator from harm for any particular use, operation or set
up, and to adequately safeguard the machine or machines to Provincial,
Federal, and Local Government Safety Standards and all Industrial Safety
Standards.
INDEMNIFICATION:
User agrees to indemnify and hold harmless Seller of and from any and all
claims of Liabilities from accidents involving these machines caused by
failure of user, his employees, and agents to follow these instructions,
warnings, and recommendations available from the original manufacturer or by
failure of user to comply with Provincial, Federal, and Local laws
applicable to such equipment.


This item is subject to prior sale or may be removed from availability without any notice.
This is not an offer of sale. For an official quote, please see below.